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384 pages

Welding For Dummies

Creator: Steven Robert Farnsworth | 2010-10-12

Figure 9-1: A well equipped mig welding setup. Power supply cable Earth cable Earth clamp Gas Flow meter regulator Interconnecting cables Wire feeder Wire reel Work piece Gun and cable Weld metal deposit Gas hose Constant voltage (CV) ...

Publisher: For Dummies

About this book
Get the know-how to weld like a pro Being a skilled welder is a hot commodity in today's job market, as well as a handy talent for industrious do-it-yourself repairpersons and hobbyists. Welding For Dummies gives you all the information you need to perform this commonly used, yet complex, task. This friendly, practical guide takes you from evaluating the material to be welded all the way through the step-by-step welding process, and everything in between. Plus, you'll get easy-to-follow guidance on how to apply finishing techniques and advice on how to adhere to safety procedures. Explains each type of welding, including stick, tig, mig, and fluxcore welding, as well as oxyfuel cutting, which receives sparse coverage in other books on welding Tips on the best welding technique to choose for a specific project Required training and certification information Whether you have no prior experience in welding or are looking for a thorough reference to supplement traditional welding instruction, the easy-to-understand information in Welding For Dummies is the ultimate resource for mastering this intricate skill.



392 pages

The Automotive Body Manufacturing Systems and Processes

Creator: Mohammed A. Omar | 2011-01-19

On some equipment, automatic sensing devices control the correct gun alignment in a weld joint, and, finally (d) the robotic welding application which will be discussed in this chapter in detail. MIG welding is used mainly to weld ...

Publisher: Wiley

About this book
The Automotive Body Manufacturing Systems and ProcessesMohammed A. Omar, "Clemson University International Centre for Automotive Research CU-ICAR, USA"A comprehensive and dedicated guide to automotive production lines, "The Automotive Body Manufacturing Systems and Processes" addresses automotive body processes from the stamping operations through the final assembly activities. To begin, it discusses current metal forming practices, including stamping engineering, die development, and dimensional validation, and new innovations in metal forming, such as folding based forming, super-plastic, and hydro forming technologies. The first section also explains details of automotive spot welding (welding lobes), arc welding, and adhesive bonding, in addition to flexible fixturing systems and welding robotic cells. Guiding readers through each stage in the process of automotive painting, including the calculations needed to compute the number of applicators and paint consumption based on vehicle dimensions and demand, along with the final assembly and automotive mechanical fastening strategies, the book's systematic coverage is unique.The second module of the book focuses on the layout strategies of the automotive production line. A discussion of automotive aggregate planning and master production scheduling ensures that the reader is familiar with operational aspects. The book also reviews the energy emissions and expenditures of automotive production processes and proposes new technical solutions to reduce environmental impact.Provides extensive technical coverage of automotive production processes, discussing flexible stamping, welding and painting linesGives complete information on automotive production costing as well as the supplier selection processCovers systems from the operational perspective, describing the aggregate and master production planningDetails technical aspects of flexible automotive manufacturing linesMethodically discusses the layout and location strategies of automotive manufacturing systems to encompass the structural elementsFeatures topic-related questions with answers on a companion website



160 pages

Performance Welding Handbook

Creator: Richard Finch | Technology & Engineering - 2005-03-04

A5.19 Note: Read Appendix A for more detailed reasons to use a specific welding wire for MlG welding aluminum or magnesium. • Buy a spool gun type of MIG welding gun. Spool guns have a drive motor mounted right on the gun, ...

Publisher: Motorbooks

About this book
Richard Finch. Metal fabricators of every ilk, whether they're working on race cars, experimental aircraft, or custom motorcycles, will benefit from this updated guide to top-quality welding. Performance Welding demonstrates the newest fabricating techniques and covers the latest in welding equipment. This complete guide written by NASA welding consultant Richard Finch helps a fabricator select the proper equipment, prepare jigs, and effectively weld 4130 steel, stainless steel, aluminum, and magnesium. It also covers plasma cutting, the technique used extensively on Monster Garage that has revolutionized metal working. 2nd ed.


MIG Welders Directory

MIG 175 Amp Welder with Spool Gun | MIG Welders | MIG 175 ...
Eastwood is the best place to find great MIG welders for sale. This MIG welder from Eastwood is a quality MIG welding machine, made to weld steel or aluminum.

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Editor's picks

  • Lincoln Electric

    Lincoln Electric K2185-1 Handy MIG Welder

    Home Improvement (Lincoln Electric)

    Rating (18 reviews):
    (4.7/5)
    Lincoln Electric

    Very nice unit with plenty of power.

    I bought this unit to do some auto body panel replacement welding. I already have a 220 volt mig that I have used for over 10 years. It has a hard time with light welding tasks like sheetmetal. I figured this unit would be good for small welding tasks and is a good brand name in the welding world. The unit came well packed. I was not happy that the gas regulator did not have a gauge, thus making it hard to know when you were near the end of your bottle. I did end up adding a gauge since this would drive me nuts. The reason I am giving it full stars is based on its performance. It really surprised me to its ability to weld thicker material and still run on just 110 power. I love that I can plug it in anywhere and weld away on just about any size material with ease. And as predicted, it does dial down to be very good with 18 gauge sheetmetal. I wish it had a infinite dial for power output but I am able to find one of the 4 settings that will work for the job at hand. I have plugged into... 5/5 hankbear - See all my reviews Verified Purchase(What's this?) This review is from: Lincoln Electric K2185-1 Handy MIG Welder (Tools & Home Improvement) I bought this unit to do some auto body panel replacement welding. I already have a 220 volt mig that I have used for over 10 years. It has a hard time with light welding tasks like sheetmetal. I figured this unit would be good for small welding tasks and is a good brand name in the welding world. The unit came well packed. I was not happy that the gas regulator did not have a gauge, thus making it hard to know when you were near the end of your bottle. I did end up adding a gauge since this would drive me nuts. The reason I am giving it full stars is based on its performance. It really surprised me to its ability to weld thicker material and still run on just 110 power. I love that I can plug it in anywhere and weld away on just about any size material with ease. And as predicted, it does dial down to be very good with 18 gauge sheetmetal. I wish it had a infinite dial for power output but I am able to find one of the 4 settings that will work for the job at hand. I have plugged into... Read more Help other customers find the most helpful reviews  Was this review helpful to you? , April 21, 2011

    Love this welder

    0 5/5 Gregory J. Marler (Illinois) - See all my reviews, June 15, 2011

    Lincoln Electric K2185-1 MIG Welder

    Was looking for a decent, cheap MIG welder two years ago, searched the web and found this for $267.18, delivered, Fed EX, 2 day delivery. Jumped at this price and got it in two days. I have had a Lincoln 235 Amp AC welder for about 40 Years (bought it new for $79.00 retail at Farm & Fleet) and have welded more things than I can remember. It is still going strong, so I knew I was going with a good brand name. A few months later, I bought a Argon/CO2 tank to go with it. It sat in my shop until just recently, (We moved here in 2010 and it took a while to get the shop built and arranged the way it should be) when I bought a cart for the welder. Well, I just used it about a week ago. This thing is fantastic! It is the easiest welder I have ever used. I built a cart for my OXY/Acetylene set, out of 1" square steel tubing, all miter cuts. The fact that you can see exactly where the weld is immediately, is great, no chipping off slag to see the results. I was using a 15... 5/5 Herb Petersen - See all my reviews This review is from: Lincoln Electric K2185-1 Handy MIG Welder (Tools & Home Improvement) Was looking for a decent, cheap MIG welder two years ago, searched the web and found this for $267.18, delivered, Fed EX, 2 day delivery. Jumped at this price and got it in two days. I have had a Lincoln 235 Amp AC welder for about 40 Years (bought it new for $79.00 retail at Farm & Fleet) and have welded more things than I can remember. It is still going strong, so I knew I was going with a good brand name. A few months later, I bought a Argon/CO2 tank to go with it. It sat in my shop until just recently, (We moved here in 2010 and it took a while to get the shop built and arranged the way it should be) when I bought a cart for the welder. Well, I just used it about a week ago. This thing is fantastic! It is the easiest welder I have ever used. I built a cart for my OXY/Acetylene set, out of 1" square steel tubing, all miter cuts. The fact that you can see exactly where the weld is immediately, is great, no chipping off slag to see the results. I was using a 15... Read more Help other customers find the most helpful reviews  Was this review helpful to you? , May 17, 2013
    List Price: $508.16
    Price: $348.00
    You Save: $160.16 (32%)
    1 year warranty on parts and labor (90 days on gun and cable)
    70 Amp
    Welds up to 1/8" mild steel
    Welds both MIG (shielding gas sold separately) and flux-cored
    Plugs into household 115V, 20 amp outlet


  • Masterweld

    Lincoln Magnum 100L MIG Gun Replacement 10' 150A - Made in USA

    Home Improvement (Masterweld)


  • WeldingCity

    100Amp 10-ft MIG Welding Torch Replacement for Miller M-100 MIG Gun 248282

    Home Improvement (WeldingCity)

    Rating (2 reviews):
    (5.0/5)
    WeldingCity

    great gun

    0 5/5 Rael (Manistique MI) - See all my reviews Verified Purchase(What's this?) This review is from: 100Amp 10-ft MIG Welding Torch Replacement for Miller M-100 MIG Gun 248282 (Misc.) This gun is better built then the one that came with the mig I got. The one that camr with my millermatic did not have the springs on both ends 0 Help other customers find the most helpful reviews  Was this review helpful to you? , March 14, 2014

    Great welder replacement lead

    0 5/5 chris - See all my reviews Verified Purchase(What's this?) This review is from: 100Amp 10-ft MIG Welding Torch Replacement for Miller M-100 MIG Gun 248282 (Misc.) Worked great just like the original welding lead that the welder came with I would highly recommend this I team 0 Help other customers find the most helpful reviews  Was this review helpful to you? , April 4, 2014
    Usually M-100 (M-10) MIG gun can be found on Miller SideKickTM, SideKickTM XL/Cricket® XL/Millermatic® 90, Millermatic® 130/130XP/135/140s/175/180s/DV ITMs /211, ChallengerTM, ChallengerTM 172, PassportTM/PassportTM Plus or Hobart IronManTM 210.
    Premium quality 100Amp M-100 replacement MIG gun, 10-foot (3m) cable. Ideal replacement for Miller M-10 MIG Gun (195605) and M-100 MIG Gun (248282).
    You get One (1) M-100 Replacement MIG gun at this price.
    Ready to feed .030-.035 diameter welding wire. With standard Miller type front and rear end (see all listed pictures for details). IMPORTANT: Please refer to your welder manual or check your existing MIG gun rear plug and welder receptacle for matching.


  • Hot Max

    Hot Max SPG Spool Gun For Hot Max MIG Welders

    Home Improvement (Hot Max)

    Rating (11 reviews):
    (4.1/5)
    Hot Max

    This is a 5 star for the price unit

    0 5/5 D. Hensley - See all my reviews, December 14, 2012

    be careful

    0 3/5 Peter - See all my reviews Verified Purchase(What's this?) This review is from: Hot Max SPG Spool Gun For Hot Max MIG Welders (Tools & Home Improvement) The spool gun works well, but is fragile. We dropped it once and the plastic post that the spool is mounted on broke. Keep some model glue handy. 0 Help other customers find the most helpful reviews  Was this review helpful to you? , November 9, 2012

    Dgo. Welding

    0 3/5 Dgo weld. - See all my reviews Verified Purchase(What's this?) This review is from: Hot Max SPG Spool Gun For Hot Max MIG Welders (Tools & Home Improvement) I bougth this gun to kinda experiment with it afther some hard wired on a linde 225 it work perfect the only defect I found was the screw to close the cover (tread was a mess) I replaced I was thinking on return it but I dind't hey this kind of spg is doing the work for me I used this thing a lot is worth every dolar thinking on get another one! 0 Help other customers find the most helpful reviews  Was this review helpful to you? , December 31, 2012
    List Price: $249.99
    Price: $157.28
    You Save: $92.71 (37%)
    Gun comes with 20' hose
    Ready to use right out of the box
    Only works with Hot Max MIG welders
    Sets up in less than 5 mintues
    Great on aluminum and easy to use


  • Eastwood

    Eastwood Mig Welder 175 Amp 220VAC Welding & Spool Gun

    Automotive Parts and Accessories (Eastwood)

    Rating (16 reviews):
    (4.3/5)
    Eastwood

    Impressive Welder

    0 5/5 Robj426 - See all my reviews Verified Purchase(What's this?) This review is from: Eastwood Mig Welder 175 Amp 220VAC Welding & Spool Gun I originally bought a 130amp welder that just did not get the penetration I needed for welding 1/8" square tubing. Amazon being the great company they are, returned the welder with no issues. I was originally hesitant about buying a welder that was not made buy a major brand company like ESAB, Lincoln, Miller or Hobart. I can say I'm very pleased with this purchase. The unit comes with a 50 amp plug which I made an adapter for so that I could plug it into my existing 220v outlet. Set up was easy, adjusted the setting per the chart on the welder got great results the first time. This is a high quality welder that will suit my needs. This welder comes with some standard parts so get replacement parts should be easy. 0 Help other customers find the most helpful reviews  Was this review helpful to you? , July 11, 2012

    Can't beat it

    This is a great product. It shipped in a timely manner and the only assembly necessary was connecting the electrode wires, gas and loading the spool. It came with a 5 lb spool of .030 mig and a 1 lb spool of aluminum wire. I didn't use the 5 lb spool that came with it so I have no idea about it. The plug was already installed. It came with a face shield and a wire brush with a small knocker on the other side, so if your a beginner and don't already have these, You will still be able to use it after opening it up. You will want to discard these and move up to something better pretty quick though. You will have to get a tank of 72/25 for the welder if you don't already have one. This machine is capable of flux core wire welding by reversing your ground and positive wires, but I don't know why you would want to do that, it runs so smooth, if you have been welding with the flux up until now, I assure you, you will never want to again. I have had this for a couple of months... 5/5 jay - See all my reviews Verified Purchase(What's this?) This review is from: Eastwood Mig Welder 175 Amp 220VAC Welding & Spool Gun This is a great product. It shipped in a timely manner and the only assembly necessary was connecting the electrode wires, gas and loading the spool. It came with a 5 lb spool of .030 mig and a 1 lb spool of aluminum wire. I didn't use the 5 lb spool that came with it so I have no idea about it. The plug was already installed. It came with a face shield and a wire brush with a small knocker on the other side, so if your a beginner and don't already have these, You will still be able to use it after opening it up. You will want to discard these and move up to something better pretty quick though. You will have to get a tank of 72/25 for the welder if you don't already have one. This machine is capable of flux core wire welding by reversing your ground and positive wires, but I don't know why you would want to do that, it runs so smooth, if you have been welding with the flux up until now, I assure you, you will never want to again. I have had this for a couple of months... Read more Help other customers find the most helpful reviews  Was this review helpful to you? , September 24, 2013

    Great Welder for the price

    0 5/5 Nathaniel C Foss Jr (PALMYRA, ME, US) - See all my reviews Verified Purchase(What's this?) This review is from: Eastwood Mig Welder 175 Amp 220VAC Welding & Spool Gun This is something I can review as I have used the welder for half a year. I repair lawn tractors and mowers and a lot of the decks have a great deal of rust, my ac stick welder won't go down low enough to keep from burning through the sheet metal but the Eastwood has a huge range and handles decks easily, I have also used it for some 3/8" steel although the welder isn't rated for that it handeled it very well, I haven't used it for aluminum yet but I think it will do that well to. 0 Help other customers find the most helpful reviews  Was this review helpful to you? , January 30, 2013
    List Price: $649.99
    Price: $556.39
    You Save: $93.60 (14%)
    Dimension LxWxH : 27x13.9x17.8
    Eastwood 12012 MIG 175 Welder 220VAC/, 175A


  • Firepower

    Firepower 1444-0413 FP-200 Replacement MIG Gun for FP 120/130/160 Welders

    Home Improvement (Firepower)
    List Price: $113.00
    Price: $99.00
    You Save: $14.00 (12%)

    Requires adaptor, part number 1444-0417 (sold separately)
    Maximum Output Amps: 120/155
    For use with FP 120/130/160 welders
    Interchangeable with Firepower consumable components
    Comes with an 8-foot direct-connect cable assembly, 4mm gas hose and 2-trigger wire plastic plug


  • Firepower

    Victor Technologies W1002502 Fp140 Mig Welder With Spool Gun 120v

    Home Improvement (Firepower)


  • Lincoln Electric

    Lincoln Electric Handy Core 115V Flux Cored Welder Kit - 70 Amp Output, Model...

    Home Improvement (Lincoln Electric)

    Rating (2 reviews):
    (5.0/5)
    Lincoln Electric

    Very Handy Beginners Welder

    0 5/5 Mike T.Hill (Nenana, Alaska United States) - See all my reviews This review is from: Lincoln Electric Handy Core 115V Flux Cored Welder Kit - 70 Amp Output, Model... (Misc.) Excellent for the beginner welder, lots of fun to play with and easy to learn on !! I've used this baby to weld a chain hook onto the bucket of my JD 2305 tractor and do some small reinforcement projects on my tractor and fourwheeler bumpers and I think anyone just getting into welding would really enjoy this reputable machine as it is rather inexspensive to run. 0 Help other customers find the most helpful reviews  Was this review helpful to you? , May 11, 2011

    Nice flux core welder

    0 5/5 BGeorge (Des Moines, IA) - See all my reviews This review is from: Lincoln Electric Handy Core 115V Flux Cored Welder Kit - 70 Amp Output, Model... (Misc.) I have two other welders. Neither are really portable enough to just pick up and go. I had another brand of flux core 120 volt welder and took it back because this welder has DC output as compared to the rest of the lower priced models which are AC out. DC gives a much nicer weld, less spatter. Use the Lincoln flux core wire as supplied with the welder and it welds beautifully. The welder output rating posted here is miss leading, Lincoln rates at 88 amps not 70 amps.Used this little welder to weld a re enforcement plate to my John Deere L&G tractor hitch. Excellent little welder for those lightweight jobs. Well worth the money. Not made in China or USA but Poland. 0 Help other customers find the most helpful reviews  Was this review helpful to you? , September 19, 2013
    List Price: $269.99
    Cold contractor safety feature keeps welding wire electrically " cold" until gun trigger is pressed
    Four output ranges proper welding procedures are easy to set even for the novice welder
    Welds up to 1/8in mild steel
    Runs on standard household 115V AC power
    35-88 Amp output


  • Northern Industrial Welders

    Northern Industrial Welders Replacement MIG Gun Parts Kit [Misc.]

    Home Improvement (Northern Industrial Welders)

    Rating (1 reviews):
    (4.0/5)
    Northern Industrial Welders

    nice kit

    0 4/5 Amazon Customer - See all my reviews Verified Purchase(What's this?) This review is from: Northern Industrial Welders Replacement MIG Gun Parts Kit [Misc.] (Tools & Hardware) For the money, it's a very nice kit. Save whole bunch of money by purchasing this kit then by purchasing all the items individually. 0 Help other customers find the most helpful reviews  Was this review helpful to you? , May 24, 2014


  • Buffalo Tools

    Pro-Series MMIG125 125 Amp Fluxcore Mig Welder Kit, Black

    Home Improvement (Buffalo Tools)

    Rating (18 reviews):
    (3.9/5)
    Buffalo Tools

    great machine

    0 5/5 v8s10 - See all my reviews Verified Purchase(What's this?) This review is from: Pro-Series MMIG125 125 Amp Fluxcore Mig Welder Kit, Black (Tools & Home Improvement) Bought this to have a smaller mig welder for lighter stuff . It is flux core so a lot of spatter but it welded 1/4 steel with it no problem great for exhaust work and some body work where the spatter is not a issue . Welds as good as my Lincoln and miller use the 2lb spools the big 10lb are hard on any smaller wire welder guy at miller told me that . 0 Help other customers find the most helpful reviews  Was this review helpful to you? , January 14, 2013

    Sturdy and Useful

    0 5/5 KPR - See all my reviews Verified Purchase(What's this?) This review is from: Pro-Series MMIG125 125 Amp Fluxcore Mig Welder Kit, Black (Tools & Home Improvement) My husband really likes this welding machine. It is good for small projects. I like it, too, because I have many lovely garden figures and plant holders now! 0 Help other customers find the most helpful reviews  Was this review helpful to you? , May 26, 2013

    Niceee

    0 5/5 DzKvakic - See all my reviews This review is from: Pro-Series MMIG125 125 Amp Fluxcore Mig Welder Kit, Black (Tools & Home Improvement) The welder works really well. I am not a welder and its my first time welding so for a beginner I think this welder is perfect. 5 stars 0 Help other customers find the most helpful reviews  Was this review helpful to you? , March 3, 2013
    List Price: $329.00
    Price: $224.26
    You Save: $104.74 (32%)
    Specifications: thermal overload protection amps: 80 (max 125), duty cycle 20-percent at80 amps, wire size: .030 - .035,
    For small to medium sized welding jobs around the home, garage, or farm
    Includes ground cable with clamp, welding gun, spool of flux cored wire, face shield and brush hammer
    Welds all types of carbon steel
    2 voltage settings, max metal thickness: 18 gauge / 3/16-Inch operates from standard 120v outlet


MIG Welders