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384 pages

Welding For Dummies

Creator: Steven Robert Farnsworth | 2010-10-12

Figure 9-1: A well equipped mig welding setup. Power supply cable Earth cable Earth clamp Gas Flow meter regulator Interconnecting cables Wire feeder Wire reel Work piece Gun and cable Weld metal deposit Gas hose Constant voltage (CV) ...

Publisher: For Dummies

About this book
Get the know-how to weld like a pro Being a skilled welder is a hot commodity in today's job market, as well as a handy talent for industrious do-it-yourself repairpersons and hobbyists. Welding For Dummies gives you all the information you need to perform this commonly used, yet complex, task. This friendly, practical guide takes you from evaluating the material to be welded all the way through the step-by-step welding process, and everything in between. Plus, you'll get easy-to-follow guidance on how to apply finishing techniques and advice on how to adhere to safety procedures. Explains each type of welding, including stick, tig, mig, and fluxcore welding, as well as oxyfuel cutting, which receives sparse coverage in other books on welding Tips on the best welding technique to choose for a specific project Required training and certification information Whether you have no prior experience in welding or are looking for a thorough reference to supplement traditional welding instruction, the easy-to-understand information in Welding For Dummies is the ultimate resource for mastering this intricate skill.



392 pages

The Automotive Body Manufacturing Systems and Processes

Creator: Mohammed A. Omar | 2011-01-19

On some equipment, automatic sensing devices control the correct gun alignment in a weld joint, and, finally (d) the robotic welding application which will be discussed in this chapter in detail. MIG welding is used mainly to weld ...

Publisher: Wiley

About this book
The Automotive Body Manufacturing Systems and ProcessesMohammed A. Omar, "Clemson University International Centre for Automotive Research CU-ICAR, USA"A comprehensive and dedicated guide to automotive production lines, "The Automotive Body Manufacturing Systems and Processes" addresses automotive body processes from the stamping operations through the final assembly activities. To begin, it discusses current metal forming practices, including stamping engineering, die development, and dimensional validation, and new innovations in metal forming, such as folding based forming, super-plastic, and hydro forming technologies. The first section also explains details of automotive spot welding (welding lobes), arc welding, and adhesive bonding, in addition to flexible fixturing systems and welding robotic cells. Guiding readers through each stage in the process of automotive painting, including the calculations needed to compute the number of applicators and paint consumption based on vehicle dimensions and demand, along with the final assembly and automotive mechanical fastening strategies, the book's systematic coverage is unique.The second module of the book focuses on the layout strategies of the automotive production line. A discussion of automotive aggregate planning and master production scheduling ensures that the reader is familiar with operational aspects. The book also reviews the energy emissions and expenditures of automotive production processes and proposes new technical solutions to reduce environmental impact.Provides extensive technical coverage of automotive production processes, discussing flexible stamping, welding and painting linesGives complete information on automotive production costing as well as the supplier selection processCovers systems from the operational perspective, describing the aggregate and master production planningDetails technical aspects of flexible automotive manufacturing linesMethodically discusses the layout and location strategies of automotive manufacturing systems to encompass the structural elementsFeatures topic-related questions with answers on a companion website



160 pages

Performance Welding Handbook

Creator: Richard Finch | Technology & Engineering - 2005-03-04

A5.19 Note: Read Appendix A for more detailed reasons to use a specific welding wire for MlG welding aluminum or magnesium. • Buy a spool gun type of MIG welding gun. Spool guns have a drive motor mounted right on the gun, ...

Publisher: Motorbooks

About this book
Richard Finch. Metal fabricators of every ilk, whether they're working on race cars, experimental aircraft, or custom motorcycles, will benefit from this updated guide to top-quality welding. Performance Welding demonstrates the newest fabricating techniques and covers the latest in welding equipment. This complete guide written by NASA welding consultant Richard Finch helps a fabricator select the proper equipment, prepare jigs, and effectively weld 4130 steel, stainless steel, aluminum, and magnesium. It also covers plasma cutting, the technique used extensively on Monster Garage that has revolutionized metal working. 2nd ed.


MIG Welders Directory

Welding Guns - Mig Gun Parts - Welding Supplies – HTP ...
Distributor of welding equipment and accessories including mig gun parts, mig welders, plasma cutters, tig welders, welding helmets, spot welders and more.

Clarke MIG Welding Gun Replacement Parts, Welding Parts ...
Clarke MIG Welding Gun Replacement Parts and consumables, MIG gun parts for all brands of welders. USAWeld.com, come browse our on-line store.

Lincoln MIG Welding Gun Replacement Parts, Welding Parts ...
Replacement parts for Lincoln Magnum 100L MIG Gun includes tips, nozzles, gas diffuser and guns. direct replacement for the K-530-6 Magnum 100 L, comes with an ...

Mig Welder
Mig welders by Lincoln, Miller, and ESAB for all of your mig welding needs. View our complete line of mig welders, and mig welding accessories.

Mig Welding Aluminum with a Spool Gun - Aluminum Mig ...
4 of the main things you need to know for Mig Welding Aluminum are : http//:www.weldingtipsandtricks.com 1. you need a spool gun 2. push dont pull 3 spray ...


ADVANCED PRODUCT FINDER

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Editor's picks

  • Lotos Technology

    LOTOS MIG175 175Amp Mig Welder with FREE Spool Gun

    Home Improvement (Lotos Technology)
    List Price: $629.00
    Price: $525.00
    You Save: $27.00 (5%)

    Suitable for welding stainless steel, mild steel, aluminum, and other metal materials
    Weld Aluminum: 1/8" plate and thicker
    Operates on 200-240V, automatic dual frequency (50/60Hz)
    Weld mild steel and stainless steel from 18 Gauge to 1/4"
    175-amp MIG Welder with spool gun and mask, etc.


  • WeldingCity

    100Amp 10-ft MIG Welding Torch Replacement for Miller M-100 MIG Gun 248282

    Home Improvement (WeldingCity)

    Rating (6 reviews):
    (4.8/5)
    WeldingCity

    great gun

    0 5/5 Rael (Manistique MI) - See all my reviews Verified Purchase(What's this?) This review is from: 100Amp 10-ft MIG Welding Torch Replacement for Miller M-100 MIG Gun 248282 (Misc.) This gun is better built then the one that came with the mig I got. The one that camr with my millermatic did not have the springs on both ends 0 Help other customers find the most helpful reviews  Was this review helpful to you? , March 14, 2014

    Great welder replacement lead

    0 5/5 chris - See all my reviews Verified Purchase(What's this?) This review is from: 100Amp 10-ft MIG Welding Torch Replacement for Miller M-100 MIG Gun 248282 (Misc.) Worked great just like the original welding lead that the welder came with I would highly recommend this I team 0 Help other customers find the most helpful reviews  Was this review helpful to you? , April 4, 2014

    Not bad. Had an oring tore but we don't think ...

    0 4/5 HTE-Jim Sander - See all my reviews Verified Purchase(What's this?) This review is from: 100Amp 10-ft MIG Welding Torch Replacement for Miller M-100 MIG Gun 248282 (Misc.) Not bad. Had an oring tore but we don't think it will affect performance. Good quality and looks just like the Miller OEM gun. 0 Help other customers find the most helpful reviews  Was this review helpful to you? , February 9, 2015
    Usually M-100 (M-10) MIG gun can be found on Miller SideKickTM, SideKickTM XL/Cricket® XL/Millermatic® 90, Millermatic® 130/130XP/135/140s/175/180s/DV ITMs /211, ChallengerTM, ChallengerTM 172, PassportTM/PassportTM Plus or Hobart IronManTM 210.
    Premium quality 100Amp M-100 replacement MIG gun, 10-foot (3m) cable. Ideal replacement for Miller M-10 MIG Gun (195605) and M-100 MIG Gun (248282).
    You get One (1) M-100 Replacement MIG gun at this price.
    Ready to feed .030-.035 diameter welding wire. With standard Miller type front and rear end (see all listed pictures for details). IMPORTANT: Please refer to your welder manual or check your existing MIG gun rear plug and welder receptacle for matching.
    We use U.S. Postal Service (USPS) as main carrier. Please provide a USPS deliverable address.


  • Eastwood

    Eastwood Mig Welder 175 Amp 220VAC Welding & Spool Gun

    Automotive Parts and Accessories (Eastwood)
    List Price: $649.99
    Price: $556.39
    You Save: $93.60 (14%)

    Welds mild and stainless steel, 24-ga. to 5/16"
    3-year warranty
    Welds aluminum, 14-ga. to 1/4" with included spool gun
    Powered by 220v current
    30-175-amp welding range


  • Hobart

    Hobart 245924 Replacement Gun for Handler 140 and Handler 187 Wire Welders

    Home Improvement (Hobart)

    Rating (23 reviews):
    (5.0/5)
    Hobart

    Nice Whip better than the Original

    0 5/5 Junster (Washington St. USA) - See all my reviews Verified Purchase(What's this?) This review is from: Hobart 245924 Replacement Gun for Handler 140 and Handler 187 Wire Welders (Tools & Home Improvement) Spring wrapped ends to keep it straighter at the places that make me buy a new one. Better hand grip. better overall feel and look. This is a really good whip.Are you having issues with wire folding at the roller? I waited till I could hardly use my welder. If I'd done it earlier I'd have a temporary backup of the old one instead of just tossing it. 0 Help other customers find the most helpful reviews  Was this review helpful to you? , September 30, 2014

    Five Stars

    0 5/5 Perry (Kempner, Tx) - See all my reviews Verified Purchase(What's this?) This review is from: Hobart 245924 Replacement Gun for Handler 140 and Handler 187 Wire Welders (Tools & Home Improvement) Perfect fit on the 140. Does good job 0 Help other customers find the most helpful reviews  Was this review helpful to you? , August 17, 2014

    Works great and made my 175 as new once again

    0 5/5 DK - See all my reviews Verified Purchase(What's this?) This review is from: Hobart 245924 Replacement Gun for Handler 140 and Handler 187 Wire Welders (Tools & Home Improvement) Bought this for my Hobart 175 and it fits right on in minutes. Works great and made my 175 as new once again. Definitely would recommend. 0 Help other customers find the most helpful reviews  Was this review helpful to you? , July 8, 2014
    List Price: $140.00
    Price: $108.26
    You Save: $31.74 (23%)
    1/2" MIG nozzle
    10 ft cable with liner
    (2) -.030 contact tips & (2) .035 contact tips


  • Northern Industrial Welders

    Northern Industrial Welders Replacement MIG Gun Parts Kit [Misc.]

    Home Improvement (Northern Industrial Welders)


  • Masterweld

    Lincoln Magnum 100L MIG Gun Replacement 10' 150A

    Home Improvement (Masterweld)

    Rating (12 reviews):
    (4.6/5)
    Masterweld

    lincoln magnum 100l mig gun

    0 5/5 gregg c. - See all my reviews Verified Purchase(What's this?) This review is from: Lincoln Magnum 100L MIG Gun Replacement 10' 150A (Misc.) First ill start by saying this is a well built,quality product. There was some modification needed to get this gun to work on my machine however(lincoln weld pack 100). I picked up the welder 2nd hand and it was missing the gun so i figured id still be ahead of the game if i could get a replacement.Now for the mod, my unit required me to cut off the factory end that was on the cable and crimp on the 2 female terminals that came in the box. Real simple (it doesnt matter which terminal goes where they are reversible inside the unit) 1 thing i would have liked was some instructions, (none included) after a call to the manufactuer i was informed of the need to make the mod. Kinda felt strange to cut a brand new unit but i guess its universal to some degree. Belive me if you know how to weld im sure you can figure out how to crimp 2 ends on. Overall a great product i would recomend to anyone needing a replacement gun. 0 Help other customers find the most helpful reviews  Was this review helpful to you? , February 17, 2013

    thank for the fast return on my order .

    0 5/5 Bill Dummitt - See all my reviews Verified Purchase(What's this?) This review is from: Lincoln Magnum 100L MIG Gun Replacement 10' 150A (Misc.) Yes it was fast and good fit worked fine thanks .I was well satisfyed with it was a good fit. 0 Help other customers find the most helpful reviews  Was this review helpful to you? , October 25, 2013

    Great product

    0 5/5 Luke kaczmarczyk (242 mud.st west grassie on) - See all my reviews Verified Purchase(What's this?) This review is from: Lincoln Magnum 100L MIG Gun Replacement 10' 150A (Misc.) Very good gun ive been using it with my migpack 15 for the past year everything you need is included and the gun is of quality has a comfortable and solid feel to it. 0 Help other customers find the most helpful reviews  Was this review helpful to you? , September 30, 2014


  • WeldingCity

    150Amp 12-ft MIG Welding Torch Replacement for Miller M-150/M-15 MIG Gun 249-040

    Home Improvement (WeldingCity)

    Rating (6 reviews):
    (4.8/5)
    WeldingCity

    Torch

    0 5/5 super pica - See all my reviews This review is from: 150Amp 12-ft MIG Welding Torch Replacement for Miller M-150/M-15 MIG Gun 249-040 (Misc.) Good torch replacement, and the price can't be beat. Seems very similar in construction to original. 0 Help other customers find the most helpful reviews  Was this review helpful to you? , July 2, 2014

    Great deals

    0 5/5 Martin DoMoe - See all my reviews Verified Purchase(What's this?) This review is from: 150Amp 12-ft MIG Welding Torch Replacement for Miller M-150/M-15 MIG Gun 249-040 (Misc.) I was a little leary at first because of the low cost, but these guys deliver on there products. I've shopped around and this is my new go to supplier for all my welding needs. If you haven't purchased from welding city then you've paid to much. 0 Help other customers find the most helpful reviews  Was this review helpful to you? , June 25, 2014

    GOOD PRODUCT!

    0 5/5 CRAIG ST CLAIRE - See all my reviews Verified Purchase(What's this?) This review is from: 150Amp 12-ft MIG Welding Torch Replacement for Miller M-150/M-15 MIG Gun 249-040 (Misc.) THIS PRODUCT INSTALLED VERY NICE, AND EASY. IT ALLSO WORKS AS WELL AS FACTORY PART. I'M VERY IMPRESSED. 0 Help other customers find the most helpful reviews  Was this review helpful to you? , January 9, 2015
    Premium quality 150Amp M-150 (M-15) replacement MIG gun, 12-foot (3.7m) cable, fully compatible with Miller M-150 MIG Gun 249-040. Ideal replacement for Miller M-15 and M-150 MIG Gun.
    Usually M-150 (M-15) MIG gun can be used on Miller SideKickTM XL/Cricket® XL/Millermatic® 90, Millermatic® 35/120/130/130XP/135/140s/150/ 175/180s/185/DVITMs /211, ChallengerTM, ChallengerTM 172, PulserTM or Hobart IronManTM 210.
    You get One (1) M-150 Replacement MIG gun at this price.
    We use U.S. Postal Service (USPS) as main carrier. Please provide a USPS deliverable address.
    Ready to feed .030-.035 diameter welding wire. With standard Miller type front and rear end (see all listed pictures for details). IMPORTANT: Please refer to your welder manual or check your existing MIG gun rear plug and welder receptacle for matching.


  • Longevity Global

    LONGEVITY Migweld 140 - 140 Amp Mig Welder Capable Of Flux-Core And Aluminum Gas Shielded Welding 110v

    Home Improvement (Longevity Global)

    Rating (42 reviews):
    (4.2/5)
    Longevity Global

    Requires Modification to be a good welder

    I have been using the Migweld 140 for a little over 2 years. I only use it as a flux core mig welder so I cannot rate the regulator or anything that has to do with standard gas shielding for this welder.Im going to cut to the chase. The Migweld 140 weakness is its wire feed mechanism, as is the case with all low end MIG welders. At the beginning of the first 10 lb spool it was fine but gradually the tensioner required more and more turns on the wing nut to get it to feed consistently. On the second 10 lb spool it got to the point where no mater how tight the tensioner was set the feed roller would just turn and turn and turn and feed no wire. I was in the middle of a project that could not wait so I was forced to figure out something to get the wire feed to stop slipping. So after much trial and error here is what ultimately fixed the wire feed mechanism.Problem 1: The hinge point on the tensioner swing arm was spreading open allowing the whole arm to shift out of... 3/5 Jason F Roy - See all my reviews Verified Purchase(What's this?) This review is from: LONGEVITY Migweld 140 - 140 Amp Mig Welder Capable Of Flux-Core And Aluminum Gas Shielded Welding 110v (Tools & Home Improvement) I have been using the Migweld 140 for a little over 2 years. I only use it as a flux core mig welder so I cannot rate the regulator or anything that has to do with standard gas shielding for this welder.Im going to cut to the chase. The Migweld 140 weakness is its wire feed mechanism, as is the case with all low end MIG welders. At the beginning of the first 10 lb spool it was fine but gradually the tensioner required more and more turns on the wing nut to get it to feed consistently. On the second 10 lb spool it got to the point where no mater how tight the tensioner was set the feed roller would just turn and turn and turn and feed no wire. I was in the middle of a project that could not wait so I was forced to figure out something to get the wire feed to stop slipping. So after much trial and error here is what ultimately fixed the wire feed mechanism.Problem 1: The hinge point on the tensioner swing arm was spreading open allowing the whole arm to shift out of... Read more, February 19, 2014

    Great Auto-Mechanic Equipment

    0 5/5 Gordhelmutt - See all my reviews Verified Purchase(What's this?) This review is from: LONGEVITY Migweld 140 - 140 Amp Mig Welder Capable Of Flux-Core And Aluminum Gas Shielded Welding 110v (Tools & Home Improvement) I work as a automotive/diesel technician and was needed a welder to build a flatbed and a bumper on my Toyota. This welder works great!!! I also made a square basket for my tool box to sit in so it wouldn't get damaged from sliding around in the back of my pickup. I bought a cart from ''HFT'' and it fit this welder great and also for some clamps, magnets, gloves, and auto darkening helmet to fit on cart. Oh and I'm buying a bottle of argon, .030" wire and tips today too. Great welder for what I'll be using it for. I Suggest to you unless our a professional looking for a giant welder. Thanks for reading 0 Help other customers find the most helpful reviews  Was this review helpful to you? , May 25, 2013

    excellent welder

    0 5/5 welder - See all my reviews This review is from: LONGEVITY Migweld 140 - 140 Amp Mig Welder Capable Of Flux-Core And Aluminum Gas Shielded Welding 110v (Tools & Home Improvement) I bought this welder to do metal art sculptures. Recently i needed to repair a camper frame. This welder has far exceeded my expectations. The adjustments for heat are great. I am a welder by trade so i have many years experience. 0 Help other customers find the most helpful reviews  Was this review helpful to you? , November 3, 2012
    List Price: $419.99
    Price: $372.92
    You Save: $47.07 (11%)
    Powerful welder capable of welding up to 3/8" mild steel
    Extremely portable, plug and use anywhere. Perfect for the home, shop, and repair welding
    Shares the same consumables found in local stores, easy to learn and operate, comes with wire.
    Operate the unit on gas or use flux-core gasless welding
    Operates on 110v standard outlet power. With power plug installed


  • Hot Max

    Hot Max SPG Spool Gun For Hot Max MIG Welders

    Home Improvement (Hot Max)
    List Price: $249.99
    Price: $152.32
    You Save: $97.67 (39%)

    Great on aluminum and easy to use
    Ready to use right out of the box
    Only works with Hot Max MIG welders
    Sets up in less than 5 mintues
    Gun comes with 20' hose


  • WeldingCity

    Complete 200Amp MIG Gun Package 12-foot with Tweco/Lincoln Front Consumables and Miller Rear End

    Home Improvement (WeldingCity)

    Rating (2 reviews):
    (5.0/5)
    WeldingCity

    Happy with this purchase

    0 5/5 Allison Oja (Finland, MN, US) - See all my reviews Verified Purchase(What's this?) This review is from: Complete 200Amp MIG Gun Package 12-foot with Tweco/Lincoln Front Consumables and Miller Rear End (Misc.) Fast shipping. Gun works great. 0 Help other customers find the most helpful reviews  Was this review helpful to you? , August 14, 2014

    Works great

    0 5/5 Henry - See all my reviews Verified Purchase(What's this?) This review is from: Complete 200Amp MIG Gun Package 12-foot with Tweco/Lincoln Front Consumables and Miller Rear End (Misc.) Nice replacement for the price. 0 Help other customers find the most helpful reviews  Was this review helpful to you? , February 11, 2015
    Premium quality 200Amp replacement MIG gun package, 12-foot (4m) cable, using Tweco/Lincoln Magnum style front-end consumables.
    We use U.S. Postal Service (USPS) as main carrier. Please provide a USPS deliverable address.
    You get One (1) MIG gun at this price.
    Use Tweco/Lincoln 22 series nozzles, 14/14H/14T series contact tips, 52 series gas diffusers and 42 series liners (see the picture for details)
    With standard Miller type rear end (see picture). IMPORTANT: please check your welder receptacle or existing MIG gun rear plug for matching.


MIG Welders