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384 pages

Welding For Dummies

Creator: Steven Robert Farnsworth | 2010-10-12

Figure 9-1: A well equipped mig welding setup. Power supply cable Earth cable Earth clamp Gas Flow meter regulator Interconnecting cables Wire feeder Wire reel Work piece Gun and cable Weld metal deposit Gas hose Constant voltage (CV) ...

Publisher: For Dummies

About this book
Get the know-how to weld like a pro Being a skilled welder is a hot commodity in today's job market, as well as a handy talent for industrious do-it-yourself repairpersons and hobbyists. Welding For Dummies gives you all the information you need to perform this commonly used, yet complex, task. This friendly, practical guide takes you from evaluating the material to be welded all the way through the step-by-step welding process, and everything in between. Plus, you'll get easy-to-follow guidance on how to apply finishing techniques and advice on how to adhere to safety procedures. Explains each type of welding, including stick, tig, mig, and fluxcore welding, as well as oxyfuel cutting, which receives sparse coverage in other books on welding Tips on the best welding technique to choose for a specific project Required training and certification information Whether you have no prior experience in welding or are looking for a thorough reference to supplement traditional welding instruction, the easy-to-understand information in Welding For Dummies is the ultimate resource for mastering this intricate skill.



392 pages

The Automotive Body Manufacturing Systems and Processes

Creator: Mohammed A. Omar | 2011-01-19

On some equipment, automatic sensing devices control the correct gun alignment in a weld joint, and, finally (d) the robotic welding application which will be discussed in this chapter in detail. MIG welding is used mainly to weld ...

Publisher: Wiley

About this book
The Automotive Body Manufacturing Systems and ProcessesMohammed A. Omar, "Clemson University International Centre for Automotive Research CU-ICAR, USA"A comprehensive and dedicated guide to automotive production lines, "The Automotive Body Manufacturing Systems and Processes" addresses automotive body processes from the stamping operations through the final assembly activities. To begin, it discusses current metal forming practices, including stamping engineering, die development, and dimensional validation, and new innovations in metal forming, such as folding based forming, super-plastic, and hydro forming technologies. The first section also explains details of automotive spot welding (welding lobes), arc welding, and adhesive bonding, in addition to flexible fixturing systems and welding robotic cells. Guiding readers through each stage in the process of automotive painting, including the calculations needed to compute the number of applicators and paint consumption based on vehicle dimensions and demand, along with the final assembly and automotive mechanical fastening strategies, the book's systematic coverage is unique.The second module of the book focuses on the layout strategies of the automotive production line. A discussion of automotive aggregate planning and master production scheduling ensures that the reader is familiar with operational aspects. The book also reviews the energy emissions and expenditures of automotive production processes and proposes new technical solutions to reduce environmental impact.Provides extensive technical coverage of automotive production processes, discussing flexible stamping, welding and painting linesGives complete information on automotive production costing as well as the supplier selection processCovers systems from the operational perspective, describing the aggregate and master production planningDetails technical aspects of flexible automotive manufacturing linesMethodically discusses the layout and location strategies of automotive manufacturing systems to encompass the structural elementsFeatures topic-related questions with answers on a companion website



160 pages

Performance Welding Handbook

Creator: Richard Finch | Technology & Engineering - 2005-03-04

A5.19 Note: Read Appendix A for more detailed reasons to use a specific welding wire for MlG welding aluminum or magnesium. • Buy a spool gun type of MIG welding gun. Spool guns have a drive motor mounted right on the gun, ...

Publisher: Motorbooks

About this book
Richard Finch. Metal fabricators of every ilk, whether they're working on race cars, experimental aircraft, or custom motorcycles, will benefit from this updated guide to top-quality welding. Performance Welding demonstrates the newest fabricating techniques and covers the latest in welding equipment. This complete guide written by NASA welding consultant Richard Finch helps a fabricator select the proper equipment, prepare jigs, and effectively weld 4130 steel, stainless steel, aluminum, and magnesium. It also covers plasma cutting, the technique used extensively on Monster Garage that has revolutionized metal working. 2nd ed.


MIG Welders Directory

Eastwood MIG Welder 175 Amp with Spool Gun
Eastwood is the best place to find great MIG welders for sale. This MIG welder from Eastwood is a quality MIG welding machine, made to weld steel or aluminum.

Hobart Replacement MIG Welding Gun & Parts, Metal Working ...
Buy your Hobart Replacement MIG Welding Gun & Parts at USAWeld.com. Free Shipping on all orders over $35. For all your welding needs including hard to find parts ...

MIG Guns - Mig Welders - Mig Consumables & Parts
MIG welders and Mig guns as well as as consumable and replacement parts for Mig guns and welders.>

MIG Welding Spool Guns
Harris Welding Supplies is your one-stop source for welding and industrial supplies at the lowest prices. We offer a variety of top name brands such as Lincoln ...

Mig Welders GMAW, Mig Welding , Mig Welders for...
MIG welding is a simple process of welding metal together. Welding Wire is fed through the MIG Gun at a controllable rate to fill in the desired weld.


ADVANCED PRODUCT FINDER

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Editor's picks

  • WeldingCity

    100Amp 10-ft MIG Welding Torch Replacement for Miller M-100 MIG Gun 248282

    Home Improvement (WeldingCity)

    Rating (9 reviews):
    (4.9/5)
    WeldingCity

    great gun

    0 5/5 Rael (Manistique MI) - See all my reviews Verified Purchase(What's this?) This review is from: 100Amp 10-ft MIG Welding Torch Replacement for Miller M-100 MIG Gun 248282 (Misc.) This gun is better built then the one that came with the mig I got. The one that camr with my millermatic did not have the springs on both ends 0 Help other customers find the most helpful reviews  Was this review helpful to you? , March 14, 2014

    Great welder replacement lead

    0 5/5 chris - See all my reviews Verified Purchase(What's this?) This review is from: 100Amp 10-ft MIG Welding Torch Replacement for Miller M-100 MIG Gun 248282 (Misc.) Worked great just like the original welding lead that the welder came with I would highly recommend this I team 0 Help other customers find the most helpful reviews  Was this review helpful to you? , April 4, 2014

    Five Stars

    0 5/5 Joshua Thompson - See all my reviews Verified Purchase(What's this?) This review is from: 100Amp 10-ft MIG Welding Torch Replacement for Miller M-100 MIG Gun 248282 (Misc.) great stuff 0 Help other customers find the most helpful reviews  Was this review helpful to you? , June 9, 2015
    Ready to feed .030-.035 diameter welding wire. With standard Miller type front and rear end (see all listed pictures for details). IMPORTANT: Please refer to your welder manual or check your existing MIG gun rear plug and welder receptacle for matching.
    We use U.S. Postal Service (USPS) as main carrier. Please provide a USPS deliverable address.
    You get One (1) M-100 Replacement MIG gun at this price.
    Usually M-100 (M-10) MIG gun can be found on Miller SideKickTM, SideKickTM XL/Cricket® XL/Millermatic® 90, Millermatic® 130/130XP/135/140s/175/180s/DV ITMs /211, ChallengerTM, ChallengerTM 172, PassportTM/PassportTM Plus or Hobart IronManTM 210.
    Premium quality 100Amp M-100 replacement MIG gun, 10-foot (3m) cable. Ideal replacement for Miller M-10 MIG Gun (195605) and M-100 MIG Gun (248282).


  • WeldingCity

    100Amp 10-ft MIG Welding Gun Torch Stinger Replacement for Lincoln Magnum 100L (K530-6)

    Home Improvement (WeldingCity)

    Rating (2 reviews):
    (5.0/5)
    WeldingCity

    Five Stars

    0 5/5 Brad Traylor - See all my reviews Verified Purchase(What's this?) This review is from: 100Amp 10-ft MIG Welding Gun Torch Stinger Replacement for Lincoln Magnum 100L (K530-6) (Misc.) Works great... Swivel head is a bonus. 0 Help other customers find the most helpful reviews  Was this review helpful to you? , January 25, 2015

    Five Stars

    0 5/5 Jared Edwards - See all my reviews Verified Purchase(What's this?) This review is from: 100Amp 10-ft MIG Welding Gun Torch Stinger Replacement for Lincoln Magnum 100L (K530-6) (Misc.) A+ great! 0 Help other customers find the most helpful reviews  Was this review helpful to you? , January 29, 2015
    Usually Lincoln Magnum 100L (K530-6) MIG gun can be found on SP-140T/180T, MIG-Pak 140/180, ProMIG 140/180, Weld-Pak 125HD/140HD/180HD, Power MIG 140C/180C and EasyCore 140/180, etc. welders.
    Use standard front consumables 21 series nozzle, 11 series tip and xx-40-15 liner. Ready to feed .030-.035 diameter welding wire. With standard Lincoln/Tweco type front consumable (see all listed pictures for details).
    You get One (1) 100Amp replacement Lincoln Magnum100L MIG gun at this price.
    We use U.S. Postal Service (USPS) as main carrier. Please provide a USPS deliverable address.
    Premium quality 100Amp replacement MIG gun stinger torch, 10-foot (3m) cable, fully compatible with Lincoln Magnum 100L (K530-6). Ideal replacement for Lincoln Magnum 100L (K530-6).


  • Eastwood

    Eastwood Mig Welder 175 Amp 220VAC Welding & Spool Gun

    Automotive Parts and Accessories (Eastwood)

    Rating (35 reviews):
    (4.3/5)
    Eastwood

    Impressive Welder

    0 5/5 Robj426 - See all my reviews Verified Purchase(What's this?) This review is from: Eastwood Mig Welder 175 Amp 220VAC Welding & Spool Gun I originally bought a 130amp welder that just did not get the penetration I needed for welding 1/8" square tubing. Amazon being the great company they are, returned the welder with no issues. I was originally hesitant about buying a welder that was not made buy a major brand company like ESAB, Lincoln, Miller or Hobart. I can say I'm very pleased with this purchase. The unit comes with a 50 amp plug which I made an adapter for so that I could plug it into my existing 220v outlet. Set up was easy, adjusted the setting per the chart on the welder got great results the first time. This is a high quality welder that will suit my needs. This welder comes with some standard parts so get replacement parts should be easy. 0, July 11, 2012

    Can't beat it

    This is a great product. It shipped in a timely manner and the only assembly necessary was connecting the electrode wires, gas and loading the spool. It came with a 5 lb spool of .030 mig and a 1 lb spool of aluminum wire. I didn't use the 5 lb spool that came with it so I have no idea about it. The plug was already installed. It came with a face shield and a wire brush with a small knocker on the other side, so if your a beginner and don't already have these, You will still be able to use it after opening it up. You will want to discard these and move up to something better pretty quick though. You will have to get a tank of 72/25 for the welder if you don't already have one. This machine is capable of flux core wire welding by reversing your ground and positive wires, but I don't know why you would want to do that, it runs so smooth, if you have been welding with the flux up until now, I assure you, you will never want to again. I have had this for a couple of months... 5/5 jay - See all my reviews Verified Purchase(What's this?) This review is from: Eastwood Mig Welder 175 Amp 220VAC Welding & Spool Gun This is a great product. It shipped in a timely manner and the only assembly necessary was connecting the electrode wires, gas and loading the spool. It came with a 5 lb spool of .030 mig and a 1 lb spool of aluminum wire. I didn't use the 5 lb spool that came with it so I have no idea about it. The plug was already installed. It came with a face shield and a wire brush with a small knocker on the other side, so if your a beginner and don't already have these, You will still be able to use it after opening it up. You will want to discard these and move up to something better pretty quick though. You will have to get a tank of 72/25 for the welder if you don't already have one. This machine is capable of flux core wire welding by reversing your ground and positive wires, but I don't know why you would want to do that, it runs so smooth, if you have been welding with the flux up until now, I assure you, you will never want to again. I have had this for a couple of months... Read more Help other customers find the most helpful reviews  Was this review helpful to you? , September 24, 2013

    Stopped working 9 months after warranty ran out

    0 2/5 Dustin Serra - See all my reviews This review is from: Eastwood Mig Welder 175 Amp 220VAC Welding & Spool Gun I bought this unit roughly 4 years ago and used it sparingly in that time. In fact I was probably still on my second spool of wire (the small spools not the large ones). Anyway, the unit just stopped working (no wire feed, fan, or arc) so I contacted Eastwood customer service. Long story short, I was 9 months out of warranty so they offered me a new unit at current sale price. $500 for a welder that lasts less than 4 years is not something I'll be buying twice. I'm left pretty disappointed in the unit's quality since welders typically last a heck of a lot longer than 4 years, even when used daily. I guess you get what you pay for and this is a cheap MIG welder. 0 Help other customers find the most helpful reviews  Was this review helpful to you? , October 8, 2014
    List Price: $649.99
    Price: $520.98
    You Save: $129.01 (20%)
    Welds aluminum, 14-ga. to 1/4" with included spool gun
    30-175-amp welding range
    Welds mild and stainless steel, 24-ga. to 5/16"
    3-year warranty
    Powered by 220v current


  • Lotos Technology

    LOTOS MIG175 175A Mig Welder with FREE Spool Gun, Mask, Aluminum Welding Wires, Solid wires, Argon Regulator, Standard MIG Gun

    BISS (Lotos Technology)
    List Price: $629.00

    Solid machine with really nice weld penetration and wire feed motor functionality
    Featured individual and infinite voltage and wire speed adjustment
    MIG welding aluminum, stainless steel and others; 20% duty cycle at 175 amps and 30% at 135 amps


  • WeldingCity

    150Amp 12-ft MIG Welding Torch Replacement for Miller M-150/M-15 MIG Gun 249-040

    Home Improvement (WeldingCity)

    Rating (6 reviews):
    (4.8/5)
    WeldingCity

    GOOD PRODUCT!

    0 5/5 CRAIG ST CLAIRE - See all my reviews Verified Purchase(What's this?) This review is from: 150Amp 12-ft MIG Welding Torch Replacement for Miller M-150/M-15 MIG Gun 249-040 (Misc.) THIS PRODUCT INSTALLED VERY NICE, AND EASY. IT ALLSO WORKS AS WELL AS FACTORY PART. I'M VERY IMPRESSED. 0 Help other customers find the most helpful reviews  Was this review helpful to you? , January 9, 2015

    Torch

    0 5/5 super pica - See all my reviews This review is from: 150Amp 12-ft MIG Welding Torch Replacement for Miller M-150/M-15 MIG Gun 249-040 (Misc.) Good torch replacement, and the price can't be beat. Seems very similar in construction to original. 0 Help other customers find the most helpful reviews  Was this review helpful to you? , July 2, 2014

    Great deals

    0 5/5 Martin DoMoe - See all my reviews Verified Purchase(What's this?) This review is from: 150Amp 12-ft MIG Welding Torch Replacement for Miller M-150/M-15 MIG Gun 249-040 (Misc.) I was a little leary at first because of the low cost, but these guys deliver on there products. I've shopped around and this is my new go to supplier for all my welding needs. If you haven't purchased from welding city then you've paid to much. 0 Help other customers find the most helpful reviews  Was this review helpful to you? , June 25, 2014
    Premium quality 150Amp M-150 (M-15) replacement MIG gun, 12-foot (3.7m) cable, fully compatible with Miller M-150 MIG Gun 249-040. Ideal replacement for Miller M-15 and M-150 MIG Gun.
    You get One (1) M-150 Replacement MIG gun at this price.
    Usually M-150 (M-15) MIG gun can be used on Miller SideKickTM XL/Cricket® XL/Millermatic® 90, Millermatic® 35/120/130/130XP/135/140s/150/ 175/180s/185/DVITMs /211, ChallengerTM, ChallengerTM 172, PulserTM or Hobart IronManTM 210.
    Ready to feed .030-.035 diameter welding wire. With standard Miller type front and rear end (see all listed pictures for details). IMPORTANT: Please refer to your welder manual or check your existing MIG gun rear plug and welder receptacle for matching.
    We use U.S. Postal Service (USPS) as main carrier. Please provide a USPS deliverable address.


  • Lotos Technology

    MSG094 9ft 4 Prong MIG Welding Spool Gun for LOTOS LONGEVITY EASTWOOD AHP MIG welder MIG175 MIG140, MIG135

    Home Improvement (Lotos Technology)

    Rating (2 reviews):
    (5.0/5)
    Lotos Technology

    ~Works Great!~

    0 5/5 CapricornBeing - See all my reviews This review is from: MSG094 9ft 4 Prong MIG Welding Spool Gun for LOTOS LONGEVITY EASTWOOD AHP MIG welder MIG175 MIG140, MIG135 (Automotive) It works great for my lotus mig140 welder. The price is unbeatable. I highly recommend it. 0 Help other customers find the most helpful reviews  Was this review helpful to you? , May 26, 2015

    ## It Is Perfect

    0 5/5 chi - See all my reviews This review is from: MSG094 9ft 4 Prong MIG Welding Spool Gun for LOTOS LONGEVITY EASTWOOD AHP MIG welder MIG175 MIG140, MIG135 (Automotive) I got this as replacement gun for my Longevity mig welder. So far so good. 0 Help other customers find the most helpful reviews  Was this review helpful to you? , May 30, 2015
    Wire feed Speed: 3.2~42.7 ft/min (1~13 m/min)
    Rated welding current: 130A@30% duty cycle; Rated input voltage: 12V
    It works for genuine LOTOS MIG welders, Longevity MIG welders, Eastwood AHP MIG welders
    9ft 4 prong MIG spool gun with 1lb Φ0.9mm Aluminum welding wire installed
    Spool size: 4


  • Northern Industrial Welders

    Northern Industrial Welders Replacement MIG Gun Parts Kit

    Home Improvement (Northern Industrial Welders)

    Use with Northern Industrial, Lincoln and Clarke MIG welders
    Kit contains 10 ea. of .023in., .030in. and .035in. contact tips; adapter; flux core nozzle and standard nozzle


  • Hot Max

    Hot Max SPG Spool Gun For Hot Max MIG Welders

    Home Improvement (Hot Max)
    List Price: $249.99
    Price: $157.65
    You Save: $92.34 (37%)

    Gun comes with 20' hose
    Ready to use right out of the box
    Great on aluminum and easy to use
    Only works with Hot Max MIG welders
    Sets up in less than 5 mintues


  • WeldingCity

    Liner 194-011 194011 0.030-0.035" 15-foot for Miller Millermatic M and Hobart H MIG Welding Guns

    Home Improvement (WeldingCity)

    Premium quality Miller Hobart style MIG wire liner 169-011 for Miller M series and Hobart H series MIG guns.
    For 0.030-0.035" welding wire.


  • Hobart

    Hobart 243864 Replacement Gun for Ironman 230 and TREK 180 Wire Welders

    Home Improvement (Hobart)

    Rating (1 reviews):
    (1.0/5)
    Hobart

    You wasted alot of my time sending two guns that were ...

    0 1/5 P Nussbickel - See all my reviews Verified Purchase(What's this?) This review is from: Hobart 243864 Replacement Gun for Ironman 230 and TREK 180 Wire Welders (Tools & Home Improvement) This was the second time I was sent the wrong welding gun. It is mis marked in your ad, it only fits the Ironman 210 and TREK 180. You wasted alot of my time sending two guns that were identical and did not fit. No reason for this as I told you the problem when I returned the first gun. Someone should be concerned enough to check out this issue but it seems no one cared too. SAD!!!!!! 0 Help other customers find the most helpful reviews  Was this review helpful to you? , July 11, 2014
    List Price: $140.00
    Price: $116.93
    You Save: $23.07 (16%)
    1/2" MIG nozzle
    10 ft cable with liner
    (2) -.030 contact tips & (2) .035 contact tips


MIG Welders